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Project 129 - Study - Boyle Engineering - 1997-01-27 MOYLE E/7S1/7EER//7S CORRORR rIO/7 CONSULTING ENGINEERS/ARCHITECTS 1501 Quail Street P.O. Box 3030 714/476 3300 Newport Beach, CA 92658-9020 FAX 714/721 7142 Mr Robin B Hamers, Manager/ District Engineer January 27 1997 COSTA MESA SANITARY DISTRICT 234 E. 17th Street, Suite 205 Costa Mesa, CA 92627 Santa Ana Heights Redevelopment Area Review of Sewer Study We have reviewed the proposed three party agreement with the supporting report by BSI Consultants, Inc. titled `Santa Ana Heights Redevelopment Project Area Comprehensive Infrastructure Improvement Plan, dated March 15 1990 covering the sewer improvements to serve drainage Area 2 in the unincorporated Santa Ana Heights area of the District. We have also reviewed CMSD and other pertinent documents that were supplied, as well as conducting a field review The following summarizes our review The Areal Outfall improvements include the followinc elements • A new sewer pump station. For the purposes of this review it is assumed to be located in golf course property near the southwest corner of the Irvine Ave./Bristol St. intersection. • A 750 foot long 8-inch force main from the pump station along Bristol St. and across a new proposed bridge expansion across the Corona Del Mar Freeway at Birch Street. • A 1 475 foot long gravity sewer to convey the flow from the northbound Bristol Street in Birch Street to the County Sanitation District s Von Karman Trunk Sewer in MacArthur Blvd. • Replacement of the existing 8-inch gravity sewer in Bristol Street from Irvine Avenue to Birch Street with a 12-inch gravity sewer and an influent gravity connection to the new pump station. A map illustrating these improvements is attached to this report. We have prepared a conceptual opinion of probable construction cost for these improvements. The agreement calls for the facilities to be in accordance with the City of Newport Beach standards. Accordingly the pump station estimate is based on a separate wet well/dry pit cast-in- place concrete structure with two submersible type pump; located in the dry pit, all below grade. Mr Robin B Hamers January 27 1997 Page 2 The electrical controls would be located on a grated mezzanine above the pumps. Attached is a sketch illustrating this concept. Attached Table 1 is an opinion of probable construction cost we have prepared independent of information that has been provided. Table 2 provides detail of the pump station estimate. Total construction cost for the Area 2 outfall facilities is estimated to be $ 1,850,000. The proposed three party agreement has an allowance of$ 2,250,000 for construction of the Area 2 outfall facilities plus $ 200,000 for construction of the 8-inch force main within the bridge across the Corona Del Mar Freeway at Birch Street. It, therefore, appears that the costs listed in the three party agreement are sufficient to construct the project. However, in view of the difficult construction that can be anticipated along South Bristol Street due to the heavy utility and traffic encumbrances and other possible unknowns at this time, we would suggest the budgets currently in the three party agreement not be reduced. Based upon our review we find the project to be warranted and the design and construction fees to be reasonable. We do wish to point out a few other items. The pump station will require the acquisition of right-of way from the golf course at the southwest corner of the Irvine Avenue/So. Bristol Street intersection. We have not attempted to estimate a cost for this acquisition, since we understand the District is arranging for this separate from the three party agreement. We also reviewed the alternative of having a gravity line through the bridge widening area; however the bridge profile has a high point in the middle so a gravity line will not function. We also understand the District had obtained written acceptance of this plan to convey flow to the County Sanitation Districts Von Karman Trunk Sewer system a few years ago. We suggest you obtain a written re affirmation of this approval from the County Sanitation Districts. We would be pleased to review this in more detail with you or the board at your convenience. Boyle Engineering Corporation a le Bruce D Mattern, PE Philip E. Stone, PE Assistant Managing Engineer Principal Engineer QPpF ESSI64, oj C O NI A 7.)F F�, �F�eaF11GEgE Nq� ti 19388 y i a? tic m 7� m 'W N0.C17714 2 y EXP 9 � A ,* EN). 6/.10/97 r ; �Qlq� CIVIL, �a�P ' sr CIV1V Q.� FOFCALiFOQ`% �TF OF CA�FIcO 0C-C62-10U-U6/pes/CMSDL IR_.DUC TABLE 1 Costa Mesa Sanitary District SANTA ANA HEIGHTS REDEVELOPMENT PROJECT AREA 2 OUTFALL FACILITIES Opinion of Probable Construction Cost Description Unit Quantity Unit Price Total Pump Station ( See Detailed Estimate) LS 1 $496,100 $496,100 Gravity Sewer, Force Main to CSDOC Trunk; 15"VCP LF 3,475 $150 $521,250 Gravity Sewer, Birch to Irvine; 12"VCP LF 660 $175 $115,500 Gravity Sewer, Irvine to Pump Station; 12"VCP LF 150 $175 $26,250 48" ID Manholes EA 12 $5,000 $60,000 Connection to Existing CSDOC Manhole LS 1 $3,000 $3,000 Force Main Pump Station to Freeway, 8" Pipe LF 850 $150 $127,500 Jacked Casing Across Intersection LF 120 $500 $60,000 Freeway Crossing 8" Pipe in Bridge LF 380 $300 $114,000 8" Pipe in North Bristol St. LF 70 $125 $8,750 SUBTOTAL $1,532,350 Contingency @ 20% $306,470 Total $1,838,820 SAY $1,850,000 Page 1 1/27/97 TABLE 2 Costa Mesa Sanitary District SANTA ANA HEIGHTS REDEVELOPMENT PROJECT AREA 2 PUMP STATION Opinion of Probable Construction Cost Description Unit Quantity Unit Price Total MOBILIZATION LS 1 $25,000.00 $25,000 EARTHWORK Excavation CY 1000 $3.50 $3,500 Backfill CY 780 $5.00 $3,900 Dewatering LS 1 $5,000.00 $5,000 STRUCTURAL Concrete (incl. rebar) CY 121 $600.00 $72,600 Wet Well PVC Liner SF 630 $2.00 $1,260 Precast Vault EA 1 $5,000.00 $5,000 Grating, Stairs, etc. LS 1 $20,000.00 $20,000 MECHANICAL Pumps with Motors EA 2 $35,000.00 $70,000 Piping LS 1 $75,000.00 $75,000 Ventilation System LS 1 $15,000.00 $15,000 ELECTRICAL Electrical System LS 1 $80,000.00 $80,000 Instrumentation/Telemetry LS 1 $25,000.00 $25,000 SITEWORK AC Paving SF 1760 $2.50 $4,400 Fencing LF 184 $15.00 $2,760 Misc. Grading LS 1 $5,000.00 $5,000 Subtotal $413,420 Contingency @ 20% $82,680 TOTAL $496,100 Page 1 1/27/97 C.os-N-A Ms51a SA1-4,n-m 4 D\STR\Cr I(2 AREA 2 PUMP STATlOM CONCE Pr r 14 ' 4 4 4 4 � 2' ' N. v■ X in >"--- -pt... , PUG VAL E VALve.f- i i I N Tee w / • ✓ # it IL 41 ',6 VAULT `— LAPEyi7E Cl I STAI 5--------- GRATING / fr. ELECT A MI PLAN %4 _ / 0" 2(2 ■ litY1W i> 1 n s\\._fr rJ De.t _Sg3LE t [�MP r.1DRYPsT SECT/nN A y4 = I ' o